Welcome to the world of mechanical integrity! In part 1 of our interview, we welcome Clay White to the podcast. 

Take a listen as Clay takes us through his career journey, from earning a welding and metallurgy degree to becoming a recognized expert in mechanical integrity, corrosion, and materials engineering – including his contributions to API 581. Our discussion explores the evolution of Risk-Based Inspection (RBI) models, flaws in the Generic Failure Frequencies (GFF), the critical role of Damage Mechanism Reviews (DMR), and how statistical analysis can sharpen inspection strategies. We wrap up with Clay’s perspective on Artificial Intelligence (AI), emphasizing the need for transparency, data accuracy, and responsible implementation.

If you work in mechanical integrity or engineering, this episode is a must-listen. Part 2 of our conversation with Clay White will be published on October 16 – subscribe today!

00:26 Background and Early Career

02:57 Development of RBI Programs

07:12 Challenges with GFF and Data Accuracy

10:56 AI and the Future of Mechanical Integrity

15:29 Continuous Improvement and Data Management

18:33 CML Optimization and Inspection Strategies

22:30 Importance of Data Tracking and Optimization

25:26 Collaboration Between Engineers and Data Scientists

28:39 Case Studies: Heater Failure and Corrosion Rates 

32:26 The Role of AI in Data Analysis: Transparency & Reliability

+++++++++++

Episode Acronyms & Abbreviations

API 581 – Risk-Based Inspection Technology (Recommended practice developed & published by API)

API RBI – Desktop RBI software available through Equity Software

ASME – American Society of Mechanical Engineers

CML – Condition Monitoring Locations

DMR – Damage Mechanism Reviews

GFF – Generic Failure Frequencies

IDMS – Inspection Data Management System

ISO – International Organization for Standardization

MI – Mechanical Integrity

QA – Quality Assurance

QRA – Quantitative Risk Assessment

RBI – Risk-based Inspection

RCM – Reliability Centered Maintenance

SME – Subject Matter Expert

TMLs – Thickness Measurement Location 

Thank you for listening to Upon Further Inspection! If you enjoyed this episode, be sure to follow or subscribe so you don’t miss the next one.

We’d love to hear from you—connect with us on LinkedIn and share your thoughts on the episode. Have ideas for future topics or guests? Email us at inspectionpodcast@gmail.com.

Join us next time, wherever you get your podcasts. Until then, stay safe and stay informed.

Note: The views and opinions expressed by the guest are their own and do not necessarily reflect those of the hosts or the Upon Further Inspection podcast. This podcast is for informational purposes only and does not constitute legal or professional advice. Listeners should seek their own qualified advisors for guidance.